{"id":3588,"date":"2021-11-01T13:17:51","date_gmt":"2021-11-01T13:17:51","guid":{"rendered":"https:\/\/tribologie-mannheim.de\/research\/current-research-and-development-projects\/"},"modified":"2025-01-21T11:16:25","modified_gmt":"2025-01-21T11:16:25","slug":"current-research-and-development-projects","status":"publish","type":"page","link":"https:\/\/tribologie-mannheim.de\/en\/research\/current-research-and-development-projects\/","title":{"rendered":"Current research and development projects"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"3588\" class=\"elementor elementor-3588 elementor-472\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-68e635f elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"68e635f\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-692fb99\" data-id=\"692fb99\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-041f95c elementor-view-framed elementor-shape-circle elementor-widget elementor-widget-icon\" data-id=\"041f95c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"icon.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-icon-wrapper\">\n\t\t\t<div class=\"elementor-icon\">\n\t\t\t<i aria-hidden=\"true\" class=\"fas fa-microscope\"><\/i>\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-c4d7f59\" data-id=\"c4d7f59\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-e303819 elementor-widget elementor-widget-spacer\" data-id=\"e303819\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e3db36b elementor-widget elementor-widget-text-editor\" data-id=\"e3db36b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><\/p>\n<h2>Current research and development projects<\/h2>\n<p><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-9bc256d elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"9bc256d\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-dc017ff\" data-id=\"dc017ff\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-1d1e171 elementor-widget elementor-widget-text-editor\" data-id=\"1d1e171\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The KTM is constantly involved in a variety of publicly funded projects (\u00f6gP). In addition, there are several industry working groups and bilateral R&amp;D projects with companies. You can find a small overview below.<\/p>\n<p>Students are actively involved in all \u00f6g projects. This gives them the opportunity to conduct their semester, bachelor&#8217;s or master&#8217;s theses on highly interesting and practical topics.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-4451107 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"4451107\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-5dec31a\" data-id=\"5dec31a\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-57bbf1f elementor-widget elementor-widget-text-editor\" data-id=\"57bbf1f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3><strong style=\"font-family: inherit; font-size: 42px; font-style: inherit;\">Industry working groups and projects<\/strong><\/h3>\n<ul>\n<li><strong>Industrial working group &#8220;Tribometry<\/strong>&#8221; <strong><br> Ongoing working group with currently 5 companies that jointly fund research in the above-mentioned field (since 2015)<\/strong><\/li>\n<li><strong>Industrial working group &#8220;Plastics and bonded coatings<\/strong>&#8221; <strong><br> Ongoing working group with currently 7 companies that jointly fund research in the above-mentioned field (since 2008)<\/strong><\/li>\n<li><strong>Industrial project to research the friction and wear behavior of joints in flap fittings<br><em>Sub-project IV: Influence of materials and coatings on service life (07\/2024 &#8211; 06\/2026)<br><\/em><\/strong>Industrial project since 11\/2017; now part 4<\/li>\n<\/ul>\n<h1><strong>Publicly funded research projects as of 2016<\/strong><\/h1>\n<ul>\n<li><strong>Re-Refined Base-Oils (FVA 1057-I)<\/strong><br>Cooperation project with the TH Nuremberg and the RPU Kaiserslautern-Landau; <br>financed from FVA&#8217;s own funds, 15 months, 01\/2023 &#8211; 03\/2025<\/li>\n<li><strong>Development of a test bench for the first tribological tests in ammonia<\/strong><br>Cooperation project with the company Optimol-Instruments, Munich<br>Funding program &#8220;Central Innovation Program for SMEs (ZIM)&#8221;, 01\/2025 &#8211; 06\/2027<\/li>\n<li><strong>Development of an intelligent and self-learning inline sensor system for oil condition monitoring<\/strong><br>Cooperation project with the company ZILA, Zella-Mehlis<br>Funding program &#8220;Central Innovation Program for SMEs (ZIM)&#8221;, 10\/2024 &#8211; 03\/2027<\/li>\n<li><strong>Development of a novel hybrid process for the additive production of injection molds made of polymer with a heat-resistant release layer to significantly increase abrasion resistance and service life<\/strong><br>Cooperation project with the company Oberhofer Kunststofftechnik, Sch\u00f6nau<br>Funding program &#8220;Zentrales Innovationsprogramm Mittelstand (ZIM)&#8221;, 09\/2024 &#8211; 02\/2027<\/li>\n<li><strong>Use of machine learning in the development of lubricating greases (DGMK 871)<\/strong><br>Industrielle Gemeinschaftsforschung (IGF); processed via DGMK, 30 months, 03\/2024 &#8211; 08\/2026<\/li>\n<li><strong>Influence of grease degradation due to thermo-oxidative aging on the lubrication of sliding applications with long stroke (&#8220;Dwell behavior during grease degradation&#8221;, FVA 987-II)<\/strong><br>Cooperation project with the TH Nuremberg; financed from FVA own funds, 9 months, 10\/2024 &#8211; 05\/2025<\/li>\n<li><strong>(Pre-)development of a test strategy for the qualification of lubricating greases for lifetime lubricated sliding applications with long stroke (&#8220;grease presence&#8221;, FVA 987-I)<\/strong><br>Cooperation project with the TH Nuremberg; financed from FVA&#8217;s own funds, 15 months, 03\/2023 &#8211; 06\/2024<\/li>\n<li><strong>Industry project &#8220;Machine learning in tribology<\/strong>&#8221; <strong><br> Privately funded research project, 5 companies (2022 &#8211; 2024)<\/strong><\/li>\n<li><strong>Development of novel formulations of various high-performance lubricants based on ionic liquids for applications in clean rooms or high vacuum<\/strong><br>Cooperation project with the company Materiales, Hamburg<br>Funding program &#8220;Zentrales Innovationsprogramm Mittelstand (ZIM)&#8221;, 10\/2021 &#8211; 09\/2024<\/li>\n<li><strong>Collaborative research project &#8220;In-Tribology&#8221; as part of the Komet2 program<\/strong><br>Scientific partner in various individual projects 03\/2020 &#8211; 02\/2025<\/li>\n<li><strong>Development of a stick-slip-free hydraulic cylinder with innovative piston damping and optimized seal design<br><em>Sub-project: Development of a tribomechanical simulation model for the targeted design of stick-slip-free hydraulics and research into the optimal material pairings and hydraulic fluids for reducing the stick-slip effect by 88-90%<br><\/em><\/strong>Cooperation project with the companies Elbe Dichtungen Hydraulik und Pneumatik GmbH and Gegner Hydraulik Systems GmbH; <br>Funding program &#8220;Zentrales Innovationsprogramm Mittelstand (ZIM)&#8221;; 10\/2020 &#8211; 11\/2023<\/li>\n<li><strong>Investigations into the failure mechanisms of grease-lubricated rolling bearings &#8211; significance of the aging of different thickener systems<\/strong><br>Cooperation project with the Oel-Waerme-Institut GmbH (OWI) An-Institut RWTH Aachen; DGMK funding program of the AiF, 30 months, 08\/2020 &#8211; 01\/2023<\/li>\n<li><strong>Development of a new type of modular rolling bearing test bench for special e-mobility requirements<\/strong><br>Cooperation project with the company Innowep GmbH, W\u00fcrzburg<br>Funding program &#8220;Central Innovation Program for SMEs (ZIM)&#8221;, 06\/2020 &#8211; 11\/2022<\/li>\n<li><strong>Development of a pressure-resistant shaft seal for first-time use up to 100 bar<br><\/strong>Cooperation project with the companies Seal Concept GmbH, Bobingen and Dipl.-Ing. Brecht GmbH, Wannweil;<br>Funding program &#8220;Zentrales Innovationsprogramm Mittelstand (ZIM)&#8221;; 04\/2019 &#8211; 09\/2021<\/li>\n<li><strong>Fluid-free lubrication systems for linear guides subject to high mechanical loads through coating optimization of the functional elements<br><\/strong>Cooperation project with the Fraunhofer Institute for Surface Engineering and Thin Films (IST), Braunschweig<br>Priority Programme of the German Research Foundation (DFG) &#8220;Fluid-free lubrication systems with high mechanical loads&#8221; (SPP 2074); 12\/2018 &#8211; 11\/2021<\/li>\n<li><strong>Development of a 3D-printed plain bearing with integrated active and passive cooling, emergency lubrication and previously unattained sliding properties<br><\/strong>Cooperation project with the companies IDS Miesbach GmbH, Miesbach and Kunz Engineering GmbH, Bautzen <br>Funding program &#8221; Zentrales Innovationsprogramm Mittelstand (ZIM)&#8221; ; 11\/2018 &#8211; 10\/2020<\/li>\n<li><strong>Development of new evaluation criteria in the field of brake systems due to increasing tribological requirements as a result of electrification and increased noise requirements<br><\/strong>Cooperation project with the German Institute for Rubber Technology e.V., Hanover; Hanover University of Applied Sciences and Arts; Robert Bosch GmbH, Abstatt, Continental Teves AG &amp; Co. OHG, Frankfurt and ZF Friedrichshafen AG, Lucas Varity GmbH, Koblenz<br>Funding program &#8220;WiPaNo &#8211; Knowledge and Technology Transfer through Patents and Standards&#8221; in the funding area &#8220;Standardization&#8221;; Project Management J\u00fclich (PTJ), Berlin; 10\/2018 &#8211; 09\/2020<\/li>\n<li><strong>Development of a process for the targeted control of solid lubricant transfer films to reduce friction and wear<br><\/strong>Cooperation project with the company GGB, Heilbronn<br>Funding program &#8220;Research at Universities of Applied Sciences&#8221; (FHproUnt); 08\/2018 &#8211; 07\/2021<\/li>\n<li><strong>Development of a stick-slip-free, low-noise worm gear for use in an electromechanical scissor lift unit<br><\/strong>Cooperation project with the companies Panther GmbH, Aying-Munich and DSM Engineering Plastics B.V., Geelen\/ NL<br>Funding program &#8220;Zentrales Innovationsprogramm Mittelstand (ZIM)&#8221;; 06\/2018 &#8211; 03\/2020<\/li>\n<li><strong>Tribomechanical modeling for improved prediction of the reliability of plastic components in moving machine elements<br><\/strong>R&amp;D project of the in-house Karl V\u00f6lker Foundation; 11\/2017 &#8211; 10\/2019<\/li>\n<li><strong>Development of a new type of component test bench for testing rolling and plain bearings for electric and hybrid vehicles<br><\/strong>Cooperation project with the company Kemmerich Elekromotoren GmbH &amp; Co. KG, Gummersbach<br>Funding program &#8220;Central Innovation Program for SMEs (ZIM)&#8221;; 09\/2017 &#8211; 02\/2021<\/li>\n<li><strong>Industrial project on the rolling behavior of cam disks; scientific<\/strong> project partner in the international joint research project <strong>&#8220;Xtribology&#8221; <\/strong>under the leadership of the Austrian Competence Center Tribology (AC\u00b2T)<br>Sub-project SRP3.1: <strong>&#8220;Online monitoring methods for wear processes of &#8220;hard to watch&#8221; tribo-contacts&#8221;, 2015 &#8211; 2019<\/strong><\/li>\n<li><strong>Development of a screening test method for lubricating greases by coupling thermo-oxidative test methods with a mechanical-dynamic multi-station rolling bearing test bench<br><\/strong>Cooperation project with the Oel-Waerme-Institut GmbH (OWI) An-Institut RWTH Aachen; DGMK funding program of the AiF 12\/2015-05\/2018<\/li>\n<li><strong>Machining technology &#8211; understanding the quantitative relationships between material and application properties to strengthen the competitiveness of machine and tool manufacturers<br><\/strong>ZAFH project of the MWK Baden-W\u00fcrttemberg as a cooperation project 11\/2015 &#8211; 10\/2018<\/li>\n<li><strong>Development of a novel highly dynamic and controlled EDT process for finishing and texturing of&nbsp; shaft sliding surfaces by means of electrical discharge machining; development of a novel test method for internal combustion engine plain bearings to evaluate the influence of the surface structure on friction and wear<br><\/strong>Cooperation project with Hytron GmbH, Bensheim<br>Funding program of the BMWi &#8211; Federal Ministry of Economics and Technology &#8220;ZIM&#8221; ; 08\/2015 &#8211; 07\/2017<\/li>\n<li><strong>Entry into the practical laboratory simulation of &#8220;fretting corrosion&#8221; (tribochemical reaction)<\/strong> (feasibility study Karl V\u00f6lker Foundation, 10\/2015 &#8211; 03\/2016)<\/li>\n<li><strong>Development of a novel lubricant in the form of a ready-formulated gear oil for use in tribological systems and a screening method for fast, reproducible and economical testing of industrial gear oils<br><\/strong>Cooperation project with the company Rewitec GmbH, Lahnau<br>Funding program of the BMWi &#8211; Federal Ministry of Economics and Technology &#8220;ZIM&#8221; ; 10\/2014 &#8211; 03\/201<\/li>\n<\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-691d5d0 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"691d5d0\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-c41a3a3\" data-id=\"c41a3a3\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-ede0996 elementor-widget elementor-widget-image\" data-id=\"ede0996\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"727\" src=\"https:\/\/tribologie-mannheim.de\/wp-content\/uploads\/2021\/11\/download-pdf-gee832aaa0_1280-1024x727.png\" class=\"attachment-large size-large wp-image-3206\" alt=\"\" srcset=\"https:\/\/tribologie-mannheim.de\/wp-content\/uploads\/2021\/11\/download-pdf-gee832aaa0_1280-1024x727.png 1024w, https:\/\/tribologie-mannheim.de\/wp-content\/uploads\/2021\/11\/download-pdf-gee832aaa0_1280-300x213.png 300w, https:\/\/tribologie-mannheim.de\/wp-content\/uploads\/2021\/11\/download-pdf-gee832aaa0_1280-768x545.png 768w, https:\/\/tribologie-mannheim.de\/wp-content\/uploads\/2021\/11\/download-pdf-gee832aaa0_1280.png 1280w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-d2e96f4\" data-id=\"d2e96f4\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-0846d4b elementor-widget elementor-widget-text-editor\" data-id=\"0846d4b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><a href=\"https:\/\/tribologie-mannheim.de\/wp-content\/uploads\/2021\/11\/Uebersicht-Forschungsprojekte-Kompetenzzentrum-bis-2019.pdf\" target=\"_blank\" rel=\"noopener\">All major R&amp;D projects 2019 to 1997<\/a><\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p> &#8230; <a title=\"Current research and development projects\" class=\"read-more\" href=\"https:\/\/tribologie-mannheim.de\/en\/research\/current-research-and-development-projects\/\" aria-label=\"Read more about Current research and development projects\">Read more<\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":3489,"menu_order":2,"comment_status":"closed","ping_status":"open","template":"","meta":{"sfsi_plus_gutenberg_text_before_share":"","sfsi_plus_gutenberg_show_text_before_share":"","sfsi_plus_gutenberg_icon_type":"","sfsi_plus_gutenberg_icon_alignemt":"","sfsi_plus_gutenburg_max_per_row":"","footnotes":""},"class_list":["post-3588","page","type-page","status-publish"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Current research and development projects - Tribologie Mannheim<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/tribologie-mannheim.de\/en\/research\/current-research-and-development-projects\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Current research and development projects - Tribologie Mannheim\" \/>\n<meta property=\"og:description\" content=\"... 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